Solutions

The full packaging line, integrated by one partner.

Six capabilities compose every LineMatic line. Specify a single station or the whole plant. The hardware is sourced from world-class equipment manufacturers. The engineering, integration, installation, training, and 24/7 service are American.

01 / PRIMARY PACKAGING

Where the product first meets the package.

Filling, sealing, capping, forming. Liquids, powders, granular, viscous. Sanitary stainless and clean-room configurations for food, beverage, personal care, and pharma. Pre-validated for the most common container formats.

LIQUID FILLERS

Volumetric & Net-Weight

Inline servo fillers for bottles and jars. Net-weight check fillers for high-tolerance products.

CAPPING & CROWN

Screw, Snap, Crown

Inline cappers with torque verification. Crown corkers for beverage. Servo-driven, no-bottle-no-cap interlocks.

FORM-FILL-SEAL

FFS Pouch & Sachet

Vertical and horizontal FFS for stand-up pouches, stick packs, and sachets. Film registration and seal verification.

TUBE & AMPOULE

Soft Tubes, Ampoules

Plastic and laminate tube fillers. Plastic ampoule fill and seal. Soft tooling, zero-mark contact for personal care.

Fill rate
up to 200 containers/min
Volumetric tolerance
±0.5%
Sanitary standards
3-A, EHEDG
02 / SECONDARY PACKAGING

From unit to case. Without breaking the line.

Top-load and side-load case packers, carton erectors, tray formers, and bundlers. Pre-engineered cells for cans, bottles, pouches, and cartons. Drop in cleanly downstream of your existing primary line.

TOP-LOAD

Top-Load Case Packers

Robot-loaded case packing for bottles, jars, and cartons. Servo-driven, recipe-driven changeovers.

SIDE-LOAD

Side-Load Case Packers

Continuous-motion side-load for cartoned goods and trays. Compact footprint, high cadence.

ERECT & SEAL

Carton & Case Erectors

Erect, fold, glue, tape. Bottom-seal and top-seal stations, integrated with the case-packer feed.

TRAY & BUNDLE

Tray Formers, Bundlers

Wrap-around tray formers and shrink-bundlers for retail-ready packaging. Litho and corrugate compatible.

Case rate
up to 60 cases/min
Changeover
under 15 min, recipe-driven
Materials
corrugate, litho, RSC, HSC, die-cut
03 / END OF LINE

Floor to pallet. Finally solved.

Robotic palletizing, mixed-SKU pattern recognition, slip-sheet handling, and stretch wrap. Pre-engineered cells drop onto your existing case line. De-palletizing for inbound. The system that finishes the line.

Robotic Palletizing Cell

A complete floor-to-pallet cell with safety-rated perimeter, vacuum or mechanical end-of-arm tooling, and on-the-fly pattern selection. Configurable for single-SKU, multi-SKU, and rainbow pallets.

Throughput
up to 25 cases/min
Pallet height
2.4 m max
Footprint
from 12 m²
Commissioning
2–4 weeks on site
Discuss your line
Robotic palletizing cell with 6-axis arm building a pallet inside a safety-rated perimeter
Robotic vision-guided de-palletizing station handling a mixed-pattern inbound pallet

De-palletizing & Inbound

Robotic vision-guided de-palletizing for inbound receiving. Handles mixed pallet patterns from upstream suppliers. Pairs with scanning-and-sort to feed put-away or production.

Layer detection
3D vision
SKU mix
mixed pallets supported
Slip sheet
automatic handling
Throughput
line-rate matched
In-line vision inspection and labeling station verifying packaged units
04 / LABELING & INSPECTION

Apply, code, verify, reject. The quality loop, closed.

In-line label apply and verify, ink-jet and laser coding, vision inspection, weight check, and reject. Serialization-ready for pharma and aerospace. Tied directly into MES, ERP, and your traceability system.

LABEL APPLY

Label Apply & Verify

Pressure-sensitive and shrink-sleeve apply with read-back verification. Tied into print-and-apply for serialization.

CODE

Ink-Jet & Laser Code

Lot, date, batch, and serialized 2D codes at line speed. Camera-verified read-back, no operator decision.

INSPECT

Vision Inspection

Label presence, print legibility, fill level, color, dimensional checks. Reject downstream automatically.

WEIGHT

Weight Check & Reject

Tolerance checking at line speed. Closed-loop with the filler upstream and the reject station downstream.

Vision read rate
99.95%+ at line speed
Serialization
GS1, DSCSA, EU FMD compatible
Integration
MES, ERP, WMS via REST / OPC-UA
Industrial robot arm integrated into a packaging cell
05 / ROBOTIC INTEGRATION

Robots are one capability of the line, not the whole line.

Three robot families covering the full payload and speed envelope. Vision-guided, conveyor-tracking, recipe-driven. We integrate them into packaging cells where they earn their footprint, and we leave them out where simpler mechanical systems do the job better.

COLLABORATIVE

Cobots

Force-limited 6-axis arms for operator-adjacent work. Case packing, kitting, machine tending, light assembly. Tablet teach with visual programming, no integrator-only languages.

Cobot specs
HIGH-SPEED PICK

Delta & Parallel

Three-arm parallel robots for high-cadence pick and place: cans, bottles, flat bags into carton, candies, primary food packaging. Up to 200 picks per minute.

Delta specs
INDUSTRIAL 6-AXIS

Industrial 6-Axis

Higher payload, higher reach, full industrial cage for protected work. Secondary packaging, palletizing feeds, machine tending, automotive priming, deburring and grinding.

6-axis specs
Payload range
1 to 35 kg across families
Repeatability
±0.02 mm
Safety
ISO 10218, ISO TS 15066, CE, UL
06 / CONVEYING & CONTROLS

The flow between every cell, and the data layer over it.

Belt, roller, chain, slat, pallet, vertical, right-angle. RGV rail-guided shuttles. Scanning and sorting. AS/RS integrated with WMS. An Industrial IoT layer that streams cycle time, OEE, downtime, and predictive maintenance signals to your team.

CONVEYING

Belt, Roller, Chain

Standard and heavy-duty configurations for cases, totes, pallets, and bulk product.

TRANSFER

Right-Angle & Vertical

Direction changes and elevation transitions without operator intervention or product damage.

STORAGE

AS/RS Systems

Automated storage and retrieval, WMS-integrated. High-density buffer and put-away.

SHUTTLES

RGV Shuttles

Rail-guided vehicles for long-distance, high-payload material movement between cells.

TELEMETRY

Real-Time Cell Data

Cycle time, throughput, rejects, and station-level dwell. Per-cell and per-line views with historical replay.

OEE

OEE & Downtime Coding

Availability, performance, and quality calculated automatically. Downtime categorized by operator or by sensor signal.

PREDICTIVE

Predictive Maintenance

Vibration, current draw, and cycle-count thresholds trigger service tickets before parts fail.

Protocols
REST, MQTT, OPC-UA
Telemetry
per-cell and per-line, historical replay
Integration
MES, WMS, ERP, CMMS
Next step

The cell you should build first is rarely the one you walked in wanting.

A LineMatic application engineer will walk your floor, model the line, and recommend the cell that pays back fastest. No order-taking. Real engineering.

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